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How to Pack Wine for Shipping

April 15, 2026
8 min read

Shipping wine internationally requires careful preparation. Between the inherent fragility of glass bottles, strict carrier requirements, and customs regulations, inadequate packaging can result in breakages, disputes, and costly delays. Here is the complete guide to shipping your wines professionally.

Why Packaging Is an Obligation, Not an Option

Major international carriers — FedEx, DHL, UPS — impose precise standards for liquid shipments in glass bottles. Non-compliant packaging can result in refusal at pickup, voided insurance coverage in case of damage, and contractual penalties.

Beyond carrier requirements, think about the end customer: a grand cru bottle received broken or with a damaged label is unforgivable. Packaging is the last link in your brand image chain.

Key figure

According to industry data, 2 to 5% of poorly packaged wine shipments suffer damage in transit. For a shipment of 100 bottles at €50 per bottle, that is up to €250 in potential losses — not counting the administrative cost of the claim.

Approved Packaging Types

There are three main packaging families for wine, each suited to a different value and risk level:

① Reinforced cardboard with cell dividers

Standard solution for entry and mid-range wines. Cardboard cells isolate each bottle and absorb lateral shocks. Available in 1, 3, 6, or 12-bottle configurations. The cardboard must meet the Edge Crush Test (ECT ≥ 200 lbs).

② Expanded polystyrene (EPS)

Offers superior thermal and mechanical protection. Recommended for summer shipments or destinations with extreme temperature variations. Some carriers require it for wines over €100/bottle. Downside: non-recyclable with potential negative perception.

③ Custom solutions (molded foam, wooden crates)

For grand crus, premium gift sets, and collector bottles. Molded polyethylene foam adapts exactly to the bottle shape. Exotic wood crates add a prestige dimension. Mandatory for any bottle over €500.

Carrier Requirements

Each carrier has its own specifications. Here are the common rules applicable at FedEx and DHL for wine:

  • Absorbent material around each bottle (minimum 25mm on all sides)
  • Perfectly sealed stopper or capsule — bottles must not leak
  • Hermetically sealed inner container (plastic bag around each bottle recommended)
  • Outer box: minimum ECT 200 lbs (90 kg/m) resistance
  • Total package weight: 30 kg maximum for most standard options
  • For IATA air freight: compliance with Packing Instruction 910 (Class 3 flammable liquids)

Mandatory Marking and Labeling

A wine parcel must carry several regulatory markings, regardless of destination:

FRAGILE

Affixed on all 4 vertical sides of the box

THIS SIDE UP ↑

For upright bottles, prevents inversion

Alcohol content

% vol. declared on the shipping label

Country of origin

Mandatory for customs procedures

HS Code

2204 (wines), 2208 (spirits) — for customs

Declared value

Invoiced amount in local currency or EUR

Cold Chain: A Wine Imperative

Wine is a living product, sensitive to thermal shocks. Above 25°C, white and rosé wines can oxidize prematurely. Below 2°C, red wines risk forming tartrates or, worse, freezing and shattering the bottle.

For thermally sensitive shipments:

  • ATP-certified carriers (Agreement on the International Carriage of Perishable Foodstuffs) for road freight — mandatory to maintain 12-14°C
  • Isothermal packaging + dry ice packs for express shipments in summer
  • Avoid air shipments to sun-exposed countries in July-August
  • Inform the recipient for rapid unloading upon arrival

High-Value Bottles: Additional Precautions

For grand cru shipments, numbered bottles, or rare vintages (unit value > €300), additional precautions are essential:

  • Ad valorem insurance: declare the true value with your insurer (Loadsure, Shippers Interest) — carrier basic coverage is limited to 22 SDR/kg
  • White Glove service: hand delivery, bypassing automated sorting centers
  • Proactive tracking: real-time alerts at every transit stage
  • Numbered wooden crate: maximum traceability and protection
  • Photos at packaging: proof of condition in case of carrier dispute

Most Common Mistakes

  • Single-wall cardboard insufficient for long-distance shipments
  • Missing absorbent: a leak inside the parcel can contaminate other parcels in sorting
  • Under-declared customs value to reduce duties: risk of seizure
  • Shipping label placed on the box lid (must be on a lateral face)
  • No FRAGILE marking on the box bottom (facing down in automated sorting)

Planning a shipment?

Our team is ready to handle all your wine and spirits shipments, from samples to full cellar collections.